QJ1502C – 15V 2A Power supply review (Labornetzgerät Test) – Mastech HY1502D

Looking for a variable power supply for my bench, I stumbled upon this eBay offer: QJE branded 0..15V 0..2A lab power supply for 35 Euros, including shipping and taxes on German eBay (It looks very similar to the Mastech HY1502D on eBay.com, for $55).

I bought it form Komerci.de eBay shop. Ordered Sunday evening, it was sitting on my bench already on Tuesday.

There are some other models that do 0..30V 0..5A but they are more expensive (75-90 Euros) and bigger. As I’m usually not working with voltages over 12V, I thought 15V max would be enough. And for 35Euros more, I can buy a second one and have -15..+15V by putting the supplies in series.

The supply arrived in a well protected package, being itself in a cardboard, with the instructions and a pair of crocodile-banana wires.

The front panel has the essentials of a lab power supply: voltage and current knobs, two LEDs indicating the mode (Constant Current – Constant Voltage), two banana sockets (you can unscrew them to connect bare wires) an on/off switch (directly connected to the mains) and two LCD displays, for the voltage and current. A button to switch the supply between the CC and CV mode would be cool, but I guess you can’t ask that much for the price.

The labels are in German (Spannung: Voltage, Strom: Current). As I live in Berlin now, I better get used to it. 🙂

The LCDs have a nice greenish backlight but unfortunately the angles of vision aren’t so great, the digits start to fade if the unit is 40cm on your right or your left side. But they’re ok if you put the unit on a shelf above your head.

(the backlight is actually easy to see even in daylight)

Another thing I noticed is how hard the knobs were to turn, the low efficiency of the green CV LED, the digital dot being hard to see and the poor LCD refresh rate. More on this later.

Let’s crack it open!

The case is made of metal except the front panel, which is plastic (OK-quality). Everything is held together by eight screws on the sides, plus four on the bottom, two for the front panel and two for the back one.

The design is quite standard: Control/display PCB on the front, power regulation PCB on the back and multi-tap transformer in the middle. There’s a lot of room left. My unit is the bottom-of-the-line one, so the manufacturer probably uses the same case for the more powerful models. Anyway, more room, less heat!

The cabling is clean, with double-insulated-heat-proofing for the mains (from the mains cable to the fuse and to the transformer, from the mains cable to the front power switch). Unfortunately, no double insulation from the power switch to the transformer.

Also, the transformer secondary cables insulation could have been cleaner.

The screws attaching the transformer, the heat sink and the ground lead have split washers. Good.

The front PCB is attached to the front panel by four screws and by the potentiometers. It looks like if it was bathed several times in flux. I think it’s the reason why the pots were so hard to turn. I cleaned them with a flux remover and they went back to normal once dry.

Apart from the flux-terrorism and that yellow wire for output transistor bias being directly soldered on a 1206 capacitor (come on, guys, what’s the point putting connectors for the other cables and doing that for that one wire?!), the PCB design is OK. I like the via-stitches and big planes to help the two voltage regulators dissipate heat.

[Edit: I just noticed there’s a footprint for a connector for the yellow cable, but they decided to solder a capacitor parallel to it and the wire directly on the cap.]

As you can guess, the LCD displays are actually directly driven by the output voltage/current, not by the pots setting. Which means that the unit goes to 16,3V and 2,1A. It also means that what you read on the LCDs is what you’re getting on the output.

This task is done by two identical ICs, the CS7106GN, an obscure piece of silicon, [As Bernhard D. commented: The CS7106GN isn’t really “a obscure piece of silicon, designed and made in china”. It is a chinese copy of the Intersil ICL7106, available since roundabout 1978.] designed and made in china (datasheet here, Chinese-only). It’s basically a voltmeter/LCD driver:

An interesting thing is the oscillator circuit. I said the LCDs’ refresh rate was poor. In the datasheet, the default capacitor value on OSC3 is 100pF. I replaced it with a 33pF and… Success! the refresh rate is now more than acceptable, without any precision/resolution loss.

I also replaced the green CV led by a more efficient one.

The voltage/current command is entirely analog (the two dual op-amps on the front PCB). It would be interesting to replace the front panel potentiometers by digital encoders commanding two digital potentiometers driven by a microcontroller. Add some USB/Serial capability, two ADC and voilĂ , you have a remote-controlled lab power supply. Quite tempting!

The output banana connectors are mounted on a PCB with a common mode filter and a protection diode, plus the current shunt. Unfortunately, they’re not bolted but only soldered, as are the output cables:

The voltage/current regulation is made by a TIP3055 power NPN transistor on the other PCB. It’s rated for 90W/70V/15A, so it won’t be screaming with the 15V/2A it’s asked for. The heatsink is also generous (passive cooling only):

The transistor is actually mounted on the other side of the PCB ad directly bolted to the heatsink, with a thermal pad. Simple-but-ok construction.

(The other hole is to hold the PCB. There’s a plastic spacer between the heatsink and the PCB. The transistor mounting hole is isolated too)

Even if this second PCB looks way cheaper than the front one, the manufacturer make the effort of glueing the filtering cap. The rectifier diodes could be further from the relay due to heat, but I’m not sure they dissipate so much power.

Now, what about the performances?

I compared the LCD readings with the ones on my Fluke 79III (calibrated) multimeter. They’re within 50mV range. The output voltage ripple is below 5mV for all current/voltage combinations.

The unit is within specs, before or after warming up. The relay clicks-in between 4.2V and 4.3V (to switch in the transformer second tap) without any peaks on the output voltage.

The start-up voltage ramp is nice, without any overshooting (and I tried several times, with several voltage settings):

Conclusion:

I must say I’m very surprised by the quality and performance vs. price ratio of this lab power supply. For 35 Euros, I’m not sure you can get even the case from Farnell. Here, you get a very nice 0..15V 0..2A power supply, with digital display, good accuracy and enough for most of the everyday needs. Plus, it begs to be modded!

Canon 1D mark III teardown

What is worse than having a leak in the roof of your house? -Leaving your super expensive Canon camera right under it.

Yes.

After one night of “Chinese water torture”, my camera gave up and didn’t power on any more, even after some drying on a heating.

It was actually three months ago, but I only had the time/need to do something about that just now (and of course, the warranty expired two months before it happened).

As I didn’t have much to loose, I decided to give a try and to fix it myself.

The quality of the photos should be better, but I didn’t really have the time or the motivation for that. Sorry. I took a lot of them when I was actually re-assembling the camera, so it’s not a *real* teardown (I was really desperate of the camera not working any more)

The basic tools are a set of philips screwdrivers and some boxes to put the screws (there are different lengths/threads). Tweezers and a plastic spudger can help. I also used electrostatic protective wrist band and electrostatic mat.

01-Canon-1D-Mark-III-Teardown

02-Canon-1D-Mark-III-Teardown-Stripped-Front

To access any screw, you need to undress the camera first by pulling off the pieces of rubber (I don’t know if it’s the glue used or my extreme way of using my cameras, but they were easy to peel).

The rubber on the memory card door doesn’t actually need to be removed. No screw there.

All the screws need to be removed and sorted.

This small piece of copper looks like a capacitive hand presence detector (there’s an other one on the other side of the grip) but it’s  not, as it isn’t connected to anything. If anyone knows what its purpose is, don’t hesitate to comment.

Once all the visible screws are unscrewed, it’s possible to remove the back panel with the LCD screen. It’s connected to the mainboard by two flat flexes and two sets of cables. Unfortunately, I didn’t take a picture of it.

A view from the back of the guts

Not-so-easy-to-spot-screw, holding the front assembly.

At first, I wondered what the two holes on the bottom were for..

This last screw is holding the top assembly. Tricky to spot, especially if you don’t remove the front cover..

More flex cables!!

The power management board. Note how some of the chips pins are coated. The black/red cable on the left comes from the battery DC/DC converter (a small PCB on the top of the battery compartment). As you can see, there are several SMD fuses on the board. Unfortunately, all of them were good.

Removing the power mngt board reveals one of the memory cards slot

Water is good for humans, not for $4000 cameras.

And the other side is affected too. The small board on the bottom is the battery DC/DC converter.

Caution! The next photo is really graphic. Don’t click to see it full size.

You never listen…

That’s also a good reason why it’s important to clean/dry any electronics that were in contact with water immediately. “Do what I say, not what I do”

After cleaning. Already better. There’s still some hope.

Nope. The hope is gone.

Let’s put it back and see what happens.

Next water damaged part: the top LCD and its buttons.

Ok, this one isn’t as horrible as the rotten PCB.

The top LCD assembly with the backlight, exposure correction and ISO buttons.

Backlighting/LCD display sandwich, held pressed together by the metallic piece laying on the right and two screws. There’s foam around the LCD to prevent condensation between it and the sealed transparent plexiglas.

Water was here. Come on Canon, stainless steel?

 

After more cleaning and re-screwing all the screws in the right order, I tried to power up the camera again. This time, it worked!

Unfortunately, the top LCD isn’t working. Luckily, all its information can be displayed on the main screen (“00” because no lens attached):

Also, more annoying, all the info in the viewfinder are gone. The AF system, AF points selection and all the rest seem to work as good as new (ok, as before the water damage). I’m not doing sport photography any more, so I should be able to use the camera like that and wait till I have enough money to send it to service or to buy a new one.

MDO4000 RF “Reverse Engineering”

After Dave’s Tektronix MDO 4000 teardown I decided to try to reverse-engineer its spectrum analyzer PCB. I used Dave’s high resolution photos (from his Flickr), my general RF knowledge and one of Dave’s post comment, by “Carlos” (helpful, thanks!).
My last work consisted of RF maintenance and design, with a large range of frequencies, so the block diagram I made shouldn’t be too off from the reality.
MDO4000 RF section

I think I got the most of the PCB. A lot of parts are from Hittite (RF switches, amps, VCOs and Log detector). I omitted some minor parts (DC and AC blocking for example). Unfortunately, I wasn’t able to find the I/Q analog-to-digital converter. Maybe it’s under one of the shielded cans or on an other PCB. As it’s a 10GSpS, it must have direct access to a memory of any sort, so it could be close to the main processor/FPGA.

Schematics (pdf):

MDO4000 RF Block Diagram

Photo with the numbers matching the schematics (pdf, 6Mb):

MDO4000 Photo with numbers for the Block Schematics

Block schematics with PCB components thumbnails (pdf, 9Mb):

MDO4000 RF Block Diagram with Thumbnails

If you find any error or want to add comments to the schematics I made, don’t hesitate to comment!!